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6061-T4鋁合金T型接頭攪拌摩擦焊工藝
發布人：上海艾荔艾金屬材料有限公司www.jshcn.cn
更新時間：2015-08-25
采用攪拌摩擦焊方法成功獲得3種不同組合形式(搭接/對搭接/對接)的6061-T4鋁合金T型接頭。對接頭的焊接缺陷、微觀組織、硬度分布及抗拉強度分別進行觀察和測試。
6061-T4鋁合金T型接頭攪拌摩擦焊工藝Friction stir welding process of 6061-T4 aluminum alloy
T-joints
采用攪拌摩擦焊方法成功獲得3種不同組合形式(搭接/對搭接/對接)的6061-T4鋁合金T型接頭。對接頭的焊接缺陷、微觀組織、硬度分布及抗拉強度分別進行觀察和測試。結果表明：在前進側圓角過渡區或筋板焊核區，3種接頭均容易出現隧道缺陷；弱結合缺陷由于塑性變形偏離原始連接界面而向筋板或者壁板前進側偏移；與常規攪拌摩擦焊對接搭接接頭不同，T型接頭沿筋板方向出現熱機影響區和兩個圓角過渡區；軟化區域和弱結合是導致沿壁板拉伸強度降低的主要原因，而弱結合和隧道缺陷是引起這3種T型接頭沿筋板方向斷裂的重要原因。
Three combination modes (T-lap/T-butt-lap/T-butt) of
AA6061-T4 aluminum alloy T-joints were successfully jointed by friction stir
welding. Welding defects, microstructure, hardness profiles and tensile strength
of the obtained T-joints were observed and measured, respectively. The results
show that tunnel defects are easily formed in the fillet zone of the advancing
side or in stringer nugget zone for all the three modes of T-joints. Defects of
kissing bond are extruded downward to the stringer or sideward from the original
joining surfaces to the advancing side of the skin under severe plastic
deformation. T-joints exhibit the thermo-mechanical affected zone and two fillet
zones in the stringer, which are different from the conventional butt and lap
joints of friction stir welding. Softening zones and kissing bond are the main
reasons to reduce the tensile strength of T-joints along skin direction, and
kissing bond and tunnel defects are the main reasons for the fractures of
T-joints along stringer direction.
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